I'm a dumb bastard so none of this means shit,
1.) I figured out how to mount a rebuilt Cobalt SS/Saturn Redline M62, which I bought for $300 US from a guy in Pittsburgh, The M45 pulley gear case bolts to the M62 case without any modifications.
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2.) I modified the existing black intake duct so it would fit on the M62.
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3.) Played around with the belt tensioner and ended up shortening the tensioner spring to provide approximately 10% more tension on the belt. I made up a spacer so that the overall dimension was the same.
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4.) Did logging with two different size pulleys; 65,5 (stock S) and 61. I was pushing 1.24 bars of boost through my ported/intermediate valve head with the 61 and below are some IATs.
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5.) Without an electric water pump, I can make a kit up for less than 300 GBP.
It might not be the prettiest damn thing and drove it over 24000 km with not one problem. But I am just a dumb bastard so what can somebody with brains be able to do?
[/QUOTECharlie/hack