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Old 23-06-09, 00:49   #3 (permalink)
M3This
Track Slut
 
Join Date: Jun 2009
Location: Las Vegas Nevada
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Update on downpipe development and O2 Sim:

Quote:
Originally Posted by Anthony@RissRacing View Post
Hello everybody!

Ok so here is the progress through today. I will start with the 02 SIM. This is a decent amount of work. We are looking at both mechanical fixes as well as the SIM fix similar too the N54. To give you an idea of how we go about this...

On a stock car the signal varies between 0.X to 0.X volts. (replacing x with actual numbers for obvious reasons) However once the test pipes are installed the range increases too 0.X - o.X. This extra swing is what induces the catalyst inefficiency limp/code. The 02 SIM reduces the voltage swing back down to stock levels. Done by a voltage divider. (insight on explaining the issue from Shiv @ Vishnu)

THE VOLTAGE DIVIDER:

Basically a voltage divider is created by putting two electrical impedances in series or in our case resistors. It works by reducing voltage at a fixed %. By using Ohm's law we can determine the approximate % based on the resistors that we use.

Unlike BMW we are most likely not going to accomplish this through a pin out version. We will be taping the simulator wires. Where we have left off is we are getting readings from the OEM downpipe then after we finish our downpipe and run the testing we will be able to do the math to determine the fix



and

Quote:
Originally Posted by Anthony@RissRacing View Post
Ok as for the downpipe we were tied up with another project on our tooling so we didn't get a ton accomplished. We did however finalize our measurements & and had the mock up done for the custom flange. We decided to go with 2.75" downpipe to flow exactly with the 2.75" turbo outlet. This will have the best possible flow with no tapers or increases in the exhaust piping. Below are some pics of the process. Depth mic on the turbo to check exact clearance. Measuring angle to get the cleanest bend off the OEM turbo. Once the flange is fully complete. We can cut the pipe tack it together. Swedge the end, and put the 02 bungs in. Were hoping to have it fully finished by tomorrow or mid day Friday. Thanks!



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